Tool Setter For Length Measurement

CNC Tool setter basic:

      This style tool setting  are a high-precision switch contact (probe), a hard alloy tetrahedron (probe) with high hardness and wear resistance (probe), and a signal transmission connector (other parts omitted).The tetrahedral probe is used to contact the tool and transmit the force to the high-precision switch through the flexible support rod installed under it. on and off signals sent by the switch are transmitted to the CNC system for tool direction identification, calculation, compensation, access and so on through the signal transmission connector.the same basic with Metrol brand.

      When the tool point pressed  the contact, high-accuracy signal is output to the CNC or PC. It is no longer necessary to repeat the process of trial grinding, measurement calculation, and input to the CNC, thereby eliminating the need for expertise in tool setting while also eliminating any concern over damaging the machine due to setting errors

Tool setter highlight:

■ tool setter surface material: cemented carbide material, mirror grinding 4S, improve the service life of the tool setting surface and prevent potholes on the surface

■ Contact point design: the contact surface adopts gold plating process, which improves the service life and stability of the contact

■ Cable: Oil resistant design, corrosion resistance, tensile strength up to 30N, high-quality performance to ensure stable signal transmission

■ Tool setter base: the base is made of cast iron, which can absorb vibration and prevent deformation compared with aluminum

■ Standard nozzle can clean the tool and measuring surface of any coolant and chips

Your Benefit:

■ Maintaining high machining accuracy of CNC machining centers.
Corrected tool wear caused by cutting and thermal displacement of the tool length due to differences between daytime and nighttime temperatures by a precision of 1μm.Machining accuracy will be always maintained within tolerance

■ Improve productivity by enhancing net working rate of machine tools.
Detect accidental tool breakage in machining process, and stop the machine.Increase productivity and net working rate by avoiding machining problems in nightlong unmanned operation

■ Prevent defective products.

The program can be set up to detect the tool length and broken  in a certain period to prevent defective products  flowing into the next process when abnormalities are found.

Choose a right models:

Model specifications:

                                            M-P21-10                                                                                                               M26D

，         

                                M-T24E-20                                                                                         M-T24E-40                                                                              M-T24E-60

Applicatiion tips:

■ The cutter diameter should be controlled under surface diameter 
■ The cutter speed should be controlled under 50-200mm/min (speed is corresponding to the mechanical and electrical device)
■ The surface  inaccessible to the purging pipe should be cleaned frequently.
■ Please do not rotate the head of cutter because it may damage the precision components
■ Correctly install purging device to prevent air leakage and pipe explosion.
■ The use ambient temperature is -25-70 ℃
■ Additional protective cover should be installed when the high-pressure coolant and water impact the cutter surface
■ When contacting, it should not exceed the stroke of cutter (if have stroke: 5mm), or it will damage the internal precision element.
■ Please do not bounce the cutter surface with hands, or it will damage the internal precision element.
■ The cutter should fall in the center of cutter surface as much as possible. After cutting, leave the cutter vertically.

Applicaiton case picture: