Tool Setter For Length Measurement
CNC Tool setter for machine tool to detect Tool wear and breakage
Economic and best selling tool setter for tool length measurement and tool breakage detection. using contact switch signal generation, gold plating process increasing the service life. Annual sales are 50,000 sets in China
Logo printing ： Silvercnc/WDS/None/Customized
Surface finishing: Grinding 4s
Contact life: 3 million
Contact materia: Tungsten carbide
Cable: 5m(can customized)
Warranty: 1 year
Packaging Details: carton
Shipping: DHL/TNT/UPS, 3-7 days
CNC Tool setter basic:
This style tool setting are a high-precision switch contact (probe), a hard alloy tetrahedron (probe) with high hardness and wear resistance (probe), and a signal transmission connector (other parts omitted).The tetrahedral probe is used to contact the tool and transmit the force to the high-precision switch through the flexible support rod installed under it. on and off signals sent by the switch are transmitted to the CNC system for tool direction identification, calculation, compensation, access and so on through the signal transmission connector.the same basic with Metrol brand.
When the tool point pressed the contact, high-accuracy signal is output to the CNC or PC. It is no longer necessary to repeat the process of trial grinding, measurement calculation, and input to the CNC, thereby eliminating the need for expertise in tool setting while also eliminating any concern over damaging the machine due to setting errors
Tool setter highlight:
■ tool setter surface material: cemented carbide material, mirror grinding 4S, improve the service life of the tool setting surface and prevent potholes on the surface
■ Contact point design: the contact surface adopts gold plating process, which improves the service life and stability of the contact
■ Cable: Oil resistant design, corrosion resistance, tensile strength up to 30N, high-quality performance to ensure stable signal transmission
■ Tool setter base: the base is made of cast iron, which can absorb vibration and prevent deformation compared with aluminum
■ Standard nozzle can clean the tool and measuring surface of any coolant and chips
■ Maintaining high machining accuracy of CNC machining centers.
Corrected tool wear caused by cutting and thermal displacement of the tool length due to differences between daytime and nighttime temperatures by a precision of 1μm.Machining accuracy will be always maintained within tolerance
■ Improve productivity by enhancing net working rate of machine tools.
Detect accidental tool breakage in machining process, and stop the machine.Increase productivity and net working rate by avoiding machining problems in nightlong unmanned operation
■ Prevent defective products.
The program can be set up to detect the tool length and broken in a certain period to prevent defective products flowing into the next process when abnormalities are found.